Factory tour

Factory floor plan: 1st floor

New building
Raw material warehouse
Entrance
Shipping/
Receiving entrance

Factory floor plan: 3rd floor

Meeting room
Office
Warehouse
Restaurant

Cosmetics manufacturing room

Lotion / Essence

1000L open type stirring tank

A device that can heat, cool and agitate highly fluid bulk (aqueous). Used for the production of lotions and essences.

50L size

Large size
(800L)

Cream / Gel

Vacuum emulsification device

50L size

Large size (800L)

The water and oil are intensely stirred in the same temperature and mixed to form a cream (emulsification reaction). In order to prevent air from being absorbed which will make the solution fluffy like whip cream, it can be depressurized to a vacuum state. Large devices have three (3) tank structures which include the dissolution tank for water system and oil system, and a stirring tank.

  • Add materials, stir and depressurize

  • Completion (emulsification completion)

  • Taking out

Cosmetics filling room

Washing the bottle/ Sterilization/ Air hook

Dry heat sterilizer

This machine dries the washed glass containers, heating and sterilizing them at a high temperature of 200 degrees Celsius. It is used for thorough quality control because raw materials rich in nutritional ingredients such as placenta and amnion are used, and undiluted solutions packed with 100% of raw materials for cosmetics are handled.

  • Automatic bottle washing machine

    Capable of washing maximum of 120 bottles in 3 minutes
  • Autoclave unit

    Sterilizes the filter during autoclave filling with pressure and steam.

Filling (Lotion/ Beauty essence)

Capable of filling 3 to 1,000ml of volume. Fills through a mesh or a filter. Checks the filling volume, filling weight and torque value. In addition to lotions and beauty essences, it is also used for shampoos, conditioners, and hair tonics.

  • Subdivision and weight check

  • Closing of caps

  • Inspection

Hopper-type filling machine (cream/gel)

Capable of filling 3 to 500g. Even if the content is more than 500g, it can be discharge twice to fill the 1,000g, so it can be used flexibly. Used for filling highly viscous dosage forms such as creams, gels, and oils. After it is used, it is finely disassembled and washed.

  • Subdivision
    (weight check)

  • Closing of caps

  • Inspection

Ultrasonic tube filling machine

Capable of filling 10 to 200g of content. The container material is rubbed with ultrasonic waves and heated and welded inside to seal the tube container to achieve a neat finished. By introducing a special holder, it can handle tubes with a wide range of diameter. (Past performance: 18-50φ tube)

  • Provide tubes

  • Air filling

Welding seals by ultrasonic wave

  • Provide tubes

  • Air filling

  • Welding seals by ultrasonic wave

Four-side sample filling machine

Capable of filling 0.5 to 5ml content. A device that fills four sides of aluminum film by heat welding (seal). Aside from single-pack filling, it can also fill two types of bulk in 2-pack pairs. In addition to water-based bulk such as gel, cream and lotion, it can also fill oily bulk such as oil.

Package finishing room

Manual packaging

As it is manual operation, we will carry out sanitation management more thoroughly and will not forget checking. We will check whether the containers and packages have any defects, pack the products and print lot numbers on them.

Shrink

Capable of covering the whole product by making a wrapping it with shrink film. Used for packaging of large content bottles.

  • Placing the products into the machine

  • Make bags out of shrink film and cut. The cut film shrinks with hot air and sticks closely to the product

  • Finish check

  • Placing the products into the machine

  • Cut shrink film to make bags. The cut film gets shrunk by hot air and contacts close

  • Finish check

Labeler machine

Mainly used for beauty essence bottles. Can be used properly according to the application, such as wrap-labeling, square bottle U-shape labeling and oval bottle double-sided labeling.

Wrap-labeling・U-shape labeling・Double-sided labeling

Research and development room

In the research and development room, we are working to determine the content of cosmetic products, and conducting researches every day to respond to the demands of our customers. "Formulation, trial production, and study" are done repetitively and consistently until up-scaling to manufacturing site.

Digital microscope

Used for confirming the emulsified state of the bulk, and observing the skin and hair.

Liquid chromatography (HPLC)

Used for confirmation and quantification tests of active ingredients of quasi-drugs and quality inspection tests of raw materials.

Small vacuum emulsifying device

A small-sized production machine that is used for mass production study and trial production of vacuum emulsification.

Changes in the condition can be observed with a glass kettle.

Small homomixer

Conduct a study on trial production of open type emulsification and dispersion using a beaker.

PAGE TOP